Global Glass Consultancy for Modern Plants
Transforming glass manufacturing worldwide—from digital reporting to hot end optimisation and job change systems.
Why Choose Lean Glass?
We help container glass plants run faster, steadier and safer. Our team combines hot end expertise with practical digitalisation so your supervisors and operators see problems early, act with confidence, and keep production flowing.
- Faster Production
- Steadier Operations
- Lower Defects
- Clear KPIs
Comprehensive Glass Manufacturing Solutions
Five specialized service areas designed to transform every aspect of your glass production operations.
Digitalisation & Reporting
Replace scattered spreadsheets with live, role-based dashboards and digital audits. Everyone acts earlier on the same facts.
Hot End Optimisation & Audits
Independent audits that identify root causes of instability and defects in forming, forehearth, and line coordination.
Job Change & Line Changeovers
Standardise changeovers so they're quicker and consistent across crews and shifts with clear timing templates.
Operational Excellence
Make performance visible and manageable with standardised KPIs, daily/weekly cadence, and simple problem-solving.
Strategic Projects
Plan, mobilise, and deliver with confidence for greenfield, brownfield, and automation/AI initiatives efficiently.
Who We Help
- Single‑site and multi‑site container glass manufacturers
- High‑mix, frequent changeover environments (multi‑SKU lines)
- Greenfield start‑ups and brownfield modernisations
- Executive teams seeking clear KPIs and governance
Common Problems We Fix
- Scattered spreadsheets and delayed reporting—decisions made too late
- Unplanned stoppages, Jam Ups and unstable forming/forehearth
- Inconsistent Job Changes between shifts and crews
- Defect spikes without a clear cause or single source of truth
- No standard KPIs across lines, areas, or sites
How We Work
From discovery to sustainable improvements—our proven 4-step approach ensures measurable results across your plant.
Outcomes You Can Expect
- Single‑site and multi‑site container glass manufacturers
- High‑mix, frequent changeover environments (multi‑SKU lines)
- Greenfield start‑ups and brownfield modernisations
- Executive teams seeking clear KPIs and governance
Proven Expertise & Reliable Results
Our team has led and delivered improvements such as OEE uplift, significant defect reduction, and successful greenfield ramp‑ups. We never publish confidential process settings or proprietary data.