Global Glass Consultancy

Global Glass Consultancy for Modern Plants

Transforming glass manufacturing worldwide—from digital reporting to hot end optimisation and job change systems.
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We’re not just consultants

we’re glass, CI, and operations people. Our team includes machine operators, job change specialists, continuous improvement leaders, plant managers, and VPs of Operations. With over 20 years of leadership experience from our founder and more than 150 years of collective glass experience, we understand every level of the industry. We help container glass plants run faster, steadier, and safer by combining hot-end expertise with practical digitalization.
  • Faster Production
  • Steadier Operations
  • Lower Defects
  • Clear KPIs
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Comprehensive Glass Manufacturing Solutions

Five specialized service areas designed to transform every aspect of your glass production operations.

Digitalization & Reporting

Replace scattered spreadsheets with live, role-based dashboards and digital audits. Everyone acts earlier on the same facts.

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Hot End Optimization & Audits

Independent audits that identify root causes of instability and defects in forming, forehearth, and line coordination.

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Job Change & Line Changeovers

Standardize changeovers so they're quicker and consistent across crews and shifts with clear timing templates.

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Operational Excellence

Make performance visible and manageable with standardized KPIs, daily/weekly cadence, and simple problem-solving.

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Strategic Projects

Plan, Mobilize, and deliver with confidence for greenfield, brownfield, and automation/AI initiatives efficiently.

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Job Change Tool

A one-stop solution to simplify job changeovers with live execution, templates, and alerts keeping teams aligned.

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Who We Help

  • Single‑site and multi‑site container glass manufacturers
  • High‑mix, frequent changeover environments (multi‑SKU lines)
  • Greenfield start‑ups and brownfield Modernizations
  • Executive teams seeking clear KPIs and governance
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Common Problems We Fix

  • Scattered spreadsheets and delayed reporting—decisions made too late
  • Unplanned stoppages, Jam Ups and unstable forming/forehearth
  • Inconsistent Job Changes between shifts and crews
  • Defect spikes without a clear cause or single source of truth
  • No standard KPIs across lines, areas, or sites
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How We Work

From discovery to sustainable improvements—our proven 4-step approach ensures measurable results across your plant.
Step 1
Diagnose
Short discovery + baseline of Throughput, Uptime, changeover timing and defect profile
Step 2
Prove

Pilot one line/area with clear targets and safety windows

Step 3
Scale

Standardize the winning pattern across shifts and lines

Step 4
Sustain

Daily/weekly rhythms and role‑based dashboards keep gains visible

When you work with Lean Glass

you gain measurable, lasting results: increased throughput, reduced job change time, lower defects, clear KPIs, empowered teams, and sustained daily rhythms.
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Proven Expertise & Reliable Results

Our team has led and delivered improvements such as OEE uplift, significant defect reduction, and successful greenfield ramp‑ups. We never publish confidential process settings or proprietary data.
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