Digitalization & Reporting
Why Plants Choose This Service
Faster visibility into plant operations
Shared truth across all stakeholders
Less manual admin and paperwork
What You Get
- Role‑based dashboards for operator, area head and plant leadership
- Digital audits for safety, quality and housekeeping with evidence capture
- Real‑time reporting for Job Changes and line performance with timestamps
- Event timelines and simple root‑cause tagging for stoppages and defects
- Automated daily/weekly packs and scoreboards by line and shift
Throughput
Throughput monitoring and optimization
Uptime
Uptime tracking and improvement
Changeover
Job Change duration reduction
Quality
Defect rate monitoring and analysis
How It Works
Who needs what view, at what cadence, on which device
Quick dashboards and audits, tuned with supervisors
Train crews; define on‑shift responses and escalation rules
Iterate monthly from detailed usage data and performance trends
Enterprise-Grade Capabilities
Integrations & Compatibility
Our systems integrate seamlessly with common plant systems and data sources. We remain completely vendor‑neutral and fully align to your IT/OT policies to ensure smooth operations.
Security & Compliance
We use read‑only connectors where appropriate, provide access by role with audit logs on critical actions, and ensure full compliance with your site’s safety and data policies.
KPIs Impacted
We directly influence key metrics such as Throughput and Uptime, Job Change duration and first‑hour output, as well as defect rates, rework, housekeeping, and safety completion.
Case Snapshot
Action Taken
Rolled out role-based dashboards and digital audits; supervisors now act on shifts instead of after shifts
Result
Reduced response times, minimized repeat issues, and improved accountability across all crews
Impact
Operations more transparent, teams respond faster, and production runs steadily
Frequently Asked Questions
What systems can be integrated?
Will this replace spreadsheets?
Do crews need extra devices?
Can we start with one line?
How do you ensure adoption?
Hot End Optimisation
Combine digital reporting with hot end audits for complete operational visibility
Job Change Systems
Track and optimize changeover performance with real-time data
Contact Us
Discuss your digitalisation needs with our expert team today