Hot End Optimization & Audits
What We Look At
Forming section analysis and optimization
Forehearth temperature and flow control
Line coordination and synchronization
Job changeover procedures and timing
Safety protocols and housekeeping standards
Typical Quick Wins
- Clarified changeover checks and procedures
- Improved operator response protocols
- Targeted maintenance scheduling
- Clear ownership and response times
Safety First
All our recommendations align with your safety standards and protocols. We prioritize operator safety while optimizing performance, ensuring no compromise between productivity and workplace safety.
What You Receive
- Comprehensive audit report with findings
- Prioritized stabilization action plan
- Operator response playbooks
- Follow-up review and optimization
Defect Trends
Track defect rate patterns across shifts for clearer insights.
Jam-ups
Monitor frequency and causes to reduce unplanned stoppages.
First-Hour Output
Measure changeover performance through initial production quality.
Throughput & Uptime
Compare shift and line performance for higher overall efficiency.
Engagement Model
Remote Review
Analysis of current plant data, reports, and documentation.
On-site Coaching
Direct observation on the floor with hands-on team training.
Joint Prioritisation
Collaborative planning to align actions, goals, and timelines.
Case Snapshot
Action Taken
After a focused audit and two weeks of targeted improvements
Result
A line reduced frequent Jam Ups and improved first-hour output
Impact
Ripple effects across the shift decreased, leading to smoother operations
Frequently Asked Questions
Do you require specific hardware?
How soon can we start?
What does success look like?
Will production be disrupted?
Do you provide training?
Job Change Systems
Track and optimize changeover performance with real-time data
Digitalisation
Monitor hot end performance with real-time digital reporting
Contact Us
Discuss your digitalisation needs with our expert team today