Single-plant or multi-plant?

Service

Asset positioning — which line, which mould equipment, which SKU.

In a multi-plant group, the highest-margin SKU often runs on the second-best-suited line. Asset positioning fixes that.

Discuss Your Plant All Services

Container glass bottles staged on a pack line

In practice

Asset Positioning

1–3%

Group EBITDA uplift

+2–4pts

Asset utilisation lift

3–6 months

Engagement length

Overview

What this service does.

In a multi-plant group, the highest-margin SKU often runs on the second-best-suited line. Asset positioning fixes that. We map every SKU to every line, every mould set to every furnace, every campaign to every hot end — and re-allocate to maximise total group EBITDA.

Benefits

Why plants choose this service.

Benefit 01

EBITDA at group scale

For a 30-plant operator, a 2% asset utilisation lift across the network is $50M+ EBITDA.

Benefit 02

Operator-led S&OP

S&OP × hot-end constraints — not S&OP optimised in a spreadsheet ignoring the floor.

Benefit 03

Multi-site benchmarking

Apples-to-apples comparison across plants: pack rate, OEE, percent-pack, pack-to-melt, changeover time.

Deliverables

What you get.

SKU/line allocation matrix

Mould rotation calendar

Campaign plan

Benchmarked KPIs across plants

Capacity utilisation review

12-month implementation plan

Process

How it runs.

Data ingest

12 months of order book, line capability, mould inventory, KPI history across plants.

Modelling

SKU-to-line allocation modelled with hot-end constraints, mould availability, customer service levels.

Decision workshop

Group leadership chooses the allocation; tradeoffs made explicit.

Implementation

12-month rollout with monthly tracking against EBITDA target.

FAQ

Questions, answered.

Multi-plant is where the value is. Single-plant we usually fold into a hot-end audit.

30-minute call with a senior practitioner.

Bring a problem — leave with a direction.

Book a hot-end audit Explore services

Asset positioning — which line, which mould equipment, which SKU.

What this service does.

Why plants choose this service.

EBITDA at group scale

Operator-led S&OP

Multi-site benchmarking

What you get.

How it runs.

Data ingest

Modelling

Decision workshop

Implementation

Questions, answered.

Often paired with.

Hot End Audit

Forming Audit

Job Change Tool

30-minute call with a senior practitioner.

Asset positioning — which line, which mould equipment, which SKU.

What this service does.

Why plants choose this service.

EBITDA at group scale

Operator-led S&OP

Multi-site benchmarking

What you get.

How it runs.

Data ingest

Modelling

Decision workshop

Implementation

Questions, answered.

Often paired with.

Hot End Audit

Forming Audit

Job Change Tool

30-minute call with a senior practitioner.